How to desolder/solder an TSOP chip

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Go4IT
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How to desolder/solder an TSOP chip

Post by Go4IT »

In this article i will show you how to replace TSOP chips on an board. For an practical example i will use the replacement of defective Nav FX RAM-chips.

So lets' go4it! ;-)

First, we need the right Equipment to do this kind of work.

Some kind of hot-air rework-station
wep_858d_hotair-reworkstation.jpg
An soldering-iron station with a normal tip, for desoldering where you need energy and of course desoldering braid:
desoldering_braid.jpg
And also a small, chisel formed tip for precise soldering the chips pins:
soldering-iron_small_chisel-form-tip.jpg
As soldering flux i use cheap RMA-223 with an application needle:
rma-223_soldering_flux.jpg
As soldering tin, use a small one (0.5mm diameter) but with flux integrated, like this:
0.5mm_solder-tin.jpg
To inspect the soldering later you should have some kind of a microscope. I use a handheld one and a stationary:
handheld_microsope.jpg
microscope.jpg
Preparation

The key concept is to pull all pins of one side by using a wire, heaten the pins up and lift it up only a bit to separate the pin row from the soldering pads.

So first thing is to prepare a wire. Undrill it from a cable, about 10-15cm length:
1_prepare_thin_wire.jpg
Shift the wire under the pins of one side:
2_thread_wire_under_pins.jpg
and bend the end to a triangle you can pull at:
3_bend_wire_to_triangle.jpg
3b_hold_wire_triangle.jpg
Now put hotair (use 330 degrees) on the pin row by moving the airgun slowly from left to right and back. Keep a distance of 1-2cm:
4_heat_pin_solder.jpg
Apply hot air this way for about a minute until the solder fully melt. Test this by firmly pulling on the wireloop until you can lift the row a few millimeters:
5_pins_one_side_loose.jpg
Then heat up the other side:
6_heat_pins_other_side.jpg
If this also is loose, flip the chip off by pulling on the wire:
7_flip_chip.jpg
Remove the chip:
7b_remove_chip.jpg
Next you need to remove the remaining solder from the pads of the board:
7c_pads_of_chip_with_solder.jpg
Apply a little bit of the flux paste to each row of pads to ease desoldering. Use a soldering iron with a normal tip, put the braid on one side of the row, apply the iron on the braid, wait a bit until the braid heats up and melt the solder underneath. Then shift the braid with the irons tip slowly to the other side:
8_remove_solder.jpg
8b_remove_solder.jpg
8c_solder_removed_one_side.jpg
Do the same on the other row and clean the pads using alcohol and wipe:
8d_solder_removed_both_sides.jpg
After that we solder in the new chip

Place the chip on the pads. Be very precise with aligning. If you found the right position, press it with a finger and put some solder on both sides to fix it, like shown in the picture:
9_fix_chip_pos.jpg
To aid soldering the pins, apply a string of flux paste on each row of pins:
10_apply_flux.jpg
10b_flux_paste_applied.jpg
Now change the soldering tip to the small one. Clean the tip, apply a little bit of soldering tin to the tip and start soldering the pins of each row, one by one. The flux should avoid making tin bridges between two pins. A good way is to put the soldering tip on the pad. This needs a little bit of practice.
11_solder_pins.jpg
Remove the remaining flux again by using alcohol, a short cut paint brush to apply and a wipe to remove:
12_apply_alcohol_to_flux_with_brush.jpg
13_remove_flux.jpg
13b_remove_flux_with_tissue.jpg

That's it! Happy repairing :D
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Stevebe
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Re: How to desolder/solder an TSOP chip

Post by Stevebe »

Great post
Digimod
oscarboiro
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Re: How to desolder/solder an TSOP chip

Post by oscarboiro »

Thanks!!! I’m following your instructions. Coming soon my result.
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Go4IT
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Re: How to desolder/solder an TSOP chip

Post by Go4IT »

Hope to see :-) Just advancing the tutorial a bit, time after time. Also, don't overdue and practice on a broken pcb or so.
Biggest fail is to loosen up the soldering pads on the PCB. So always treat them gentle.
oscarboiro
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Re: How to desolder/solder an TSOP chip

Post by oscarboiro »

Today I receive my RAM memory and I install it.

I take some pictures of the process, I use a Liquid JBC flux.

Thanks for the tutorial, if follow all steps is very easy.
78511BBB-43CD-4DD8-BEA5-292DE5C90763.jpeg
B15D7EC7-A88C-4F70-98BC-8FC77EF9C73D.jpeg
72CB6FD8-8C33-4F1A-BC8C-C12655F70854.jpeg
275EEF41-524E-4B39-BEFF-18080426ED8A.jpeg
945FE71C-7BBC-4B2A-B0F4-D98F76AD8997.jpeg
4D708672-2E70-4B5C-AD1E-9B195979AC00.jpeg
Thanks!!!
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Re: How to desolder/solder an TSOP chip

Post by Go4IT »

oscarboiro wrote: 11 Jun 2019, 16:48 Today I receive my RAM memory and I install it.
First of all, good work! Congrats :-)

But did you check if they where the problem, before you start to solder?
If you power on the device and head up the chips on bottom and on top of the mainboard a bit (use 100° from hotair-station), you should see on the current consumption that it comes up again. If not, the RAMs may not the cause. Hope you checked this first...

If so, the new RAMs should do. But as always, if you took a fake set of chip they may won't :-(
Let's assume the RAMs are okay, and the old ones you desoldered where defective, then you should resolder all pins. Sometimes, even in the microsope view they look good, by they may not contacting. Apply a bit of flux on all pins again and go from pin to pin, putting a little bit pressure from top of the pin, just as if it needs to be "clicked" in. Look closely for shorts and also inspect every pin, take your time, don't hurry. You should see that tin and pin is a solid connection. If it just looks like they may separated, resolder it.

Good luck, and always think that nothing is better than practice. If in doubt that the chips are ok, remove them and solder a new pair. But beware, each time you solder the pads gone more loose and it's more likely that you rip some off!

If you suspect the Flash, i put you an working image including PIN into your Dropbox.
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Stevebe
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Re: How to desolder/solder an TSOP chip

Post by Stevebe »

oscarboiro wrote: 11 Jun 2019, 16:48 Today I receive my RAM memory and I install it.

I take some pictures of the process, I use a Liquid JBC flux.

Thanks for the tutorial, if follow all steps is very easy
Did it repair the satnav , I changed a pair of chips yesterday on a unit but my image is corrupt, I’ll have to see if I can read
Image of a working one,
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oscarboiro
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Re: How to desolder/solder an TSOP chip

Post by oscarboiro »

Hello:

-I have reviewed all solids, and dont start.
-I take my multimeter an read consuption and have 160Ma, y aplly the air heated but dont increase the consuption.
-I put the new firmware but dont start.

I have installed a bad memory? i think to remove the both RAMs and intall anohter new two memorys.

Any suggestion to made another test?
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Go4IT
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Re: How to desolder/solder an TSOP chip

Post by Go4IT »

Bad luck :(
I would suggest you to solder the old genuine RAMs. Shure they where broken but if, you could revoke them to live for short, just to see if the unit had a RAM issue. Since you did not do this before resoldering new chips, you don't know. But you need to be shure...
Yeah, there are issues where the units don't start, even with good RAMs and good flash.
oscarboiro
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Re: How to desolder/solder an TSOP chip

Post by oscarboiro »

Hello:

Today i remove my memory RAM, but i have a little problem with the pads, i loose 3.
Im looking the board and i think this pads don't have any connection.

I take this pictures:
image2(2).jpeg
image1(4).jpeg
Another little problem with the components, after use the air soldering station, 2 components "fly" to my table :o
but i put in the correct place looking another pcb, the two companent have a black color and another have brown, is easy to identify.
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